CCGW060204 PCD INSERT

A PCD insert is a cutting tool that utilizes a diamond-based cutting material. This cutting material has a high hardness and can last a long time when properly maintained. It provides improved productivity and minimizes production costs. PCD inserts are designed to work with standard tool holders from leading manufacturers.

PCD inserts have a maximum diameter of 0.040 inches. A CBN insert has a minimum diameter of 0.004 inches. It has the highest level of hardness. These two materials are best for light finishing operations. If you're machining steels or other hardened metals, you should consider a CBN tool insert.

PCD and CBN inserts are highly hard, but this hardness also comes with a high brittleness. The materials can be affected by vibrations in the workpiece, which can result in a poor tool life. A carbide insert will be more durable and offer better chip control. Despite these challenges, PCD and CBN inserts offer a wide variety of edge preparation styles.

PCD inserts also have a wide range of allowable surface feet per minute (SFM) settings. These settings range from 200 to 6,000 SFM. This allows PCD inserts to outlast carbide inserts by up to 10 times. As a result, they can cut longer without needing adjustment.

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