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Turning Insert for Hardened Steel Rcgx
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Turning Insert for Hardened Steel Rcgx

Turning Insert for Hardened Steel Rcgx

Cubic Boron Nitride(CBN) insert is used to cut ultra hard materials with HRC over 60; for example high speed steel; hardened steel, gray cast iron, nodular cast iron, high alloy cast iron, high nickel chromium cast iron
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Product Details ofTurning Insert for Hardened Steel Rcgx

Turning Insert For Hardened Steel Rcgx

Cubic Boron Nitride(CBN) insert is used to cut ultra hard materials with HRC over 60; for example high speed steel; hardened steel, gray cast iron, nodular cast iron, high alloy cast iron, high nickel chromium cast iron, high manganese steel and other hard to machine materials; from rough to semi finish machining to finish machining, smooth and intermittent conditions.


The wear resistance and durability is hundreds times more than regular cutting tools; it ensures better surface fish and accuracy; meanwhile, production cost is reduced; time is saved and production efficiency is improved;


Product Specification- CBN insert RCGX

image003


Order Code

Parameters

Standard Edge Prep

ISO

L

IC

S

b

RCMX060400V

6.35

6.35

4.76

0.8

T01020 T01025 T02020 S01020 S02020 S05020 S10020 S20020

RCMX060600V

6.35

6.35

6.35

0.8

image005


RCMX090700V

9.525

9.525

7.94

1

RCMX120700V

12.7

12.7

7.94

2

RCMX151000V

15.875

15.875

10

2

RCMX191000V

19.05

19.05

10

2

RCMX201200V

20

20

12

2

RCMX201200V

25.4

25.4

12

2


image006

Order Code

Parameters

Standard Edge Prep

ISO

L

IC

S

b

RCMX060400Y

6.35

6.35

4.76

0.6

T01020 T01025 T02020 T02025 S01020 S05020 S10020 S20020

RCMX060500Y

6.35

6.35

5

0.6

image007

RCMX060700Y

6.35

6.35

7.94

0.6

RCMX090700Y

9.525

9.525

7.94

1

RCMX120700Y

12.7

12.7

7.94

1.2


Product Properties

1. CBN insert for cast iron are sintered at high temperatures and pressure with six-face presser, thus demonstrate extremely strong abrasion resistance, heat resistance and chemical stability.

2. Surface finish can be achieved Ra0.8, turning instead of grinding,


Application-Full face CBN insert

Component Material:hardened bearing steel, roll, brake disc, slurry pump, hardening gear, ball screw, high temperature alloy hardness between HRC45-70 of difficult to machining high rigidity work-piece


Hardened bearing steel, roll, brake disc, slurry pump, hardening gear, ball screw, high temperature alloy Rockwell hardness between HRC45-70 of difficult to machining high rigidity component.


Grade Detail

PCBNGrade

Characteristic

Application

EN60

80%~85% content of CBN, Al-Ni phase.

  • Rough,semi finish and intermittent machining

  • Gray cast iron

  • Nodular cast iron

  • High alloy cast iron

  • High nickel chromium

  • High chromium cast iron

  • High manganese steel

EN80

It shows good wear resistance and high thermal conductivity because of high content of submicron structure metal phase binder.

  • Continuous and light intermittent cutting

  • Gray cast iron,

  • Powder metallurgy

EN67

85%~90%CBN, 12μm, it has shows better wear resistance, impact toughness, high chemical stability and thermal stability

  • Cutting

  • High chromium and nickel cast steel rolls,

  • High-speed steel and hardened steel materials

EN68

High content fine-grained Al cermet binder

  • Finishing and semi finishing

  • Gray cast iron

  • Gard cast iron and powder metallurgy materials.

  • Continuous to micro intermittent cutting

  • Hardened steel materials.

EN90

50%~65%CBN, Fine control on phase structure distribution of CBN particles and TiN ceramics. Wear resistance, impact resistance and chemical inertia balance.

High removal rate, good surface finish and long tool life can be achieved in the machining process. Suitable for continuous and medium intermittent turning of quenched steel.


Case Study-steel Roller Cutting tool

CBN turning tool for hardened steel

Product Code: RCGX120700S02020

Component: Tungsten carbide roll, HRA82

Application: Finish

V=100-120m/min

f= 0.08mm/rev

ap=0.5mm

Ra=0.8


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